Saturday, April 16, 2016

Empennage

Elevators  (2.5 hrs )

Step 3-5 in Sect 9-12: Built the Elevator Trim Pushrod.  Key is countersinking both sides, and performing "double" flush riveting.  Pleased with result, but I used slightly longer rivets...  -4 instead of -3.5.    The shop ends filled the countersink better (not sure 3.5 would have even worked !).
shop ends mostly fill countersink
Simply hand "sanded" using purple 3M scotchbrite.   I could make these smoother, but don't want to remove any more material.

Step 6:  Trimmed away excess material on Trim Tab Horns, and deburred.  Dimpled ( after first cleco'ing to Trim Tab Skin and final drill the #40 holes)

Sect 9-13 Steps 1-3: Cleco together top and bottom Trim Tab Skins with 2 Foam Ribs, TE, and Trim Tab Spar.   Insured Close Out Tabs on top were on outside.   Dimpled 3 holes each end, then drilled to final size with #33 drill (for blind rivets...later).