Saturday, August 20, 2016

Empennage

Empennage Fairings ( 2 hrs )

Sect 12-03 - Added Rudder Fairing Doubler (alum) to Rudder Bottom ...to ultimately mount LED taillight.   This is last major step involving the Bottom fiberglass - so drilling and cutting into this area now was a little intimidating. (don't want to start this over!)     So proceeded cautiously...and it turned out fine.   I was extra careful tapping the small 4-40 threads in this thin doubler...especially aluminum.   Not convinced these threads are robust...so I'll be seeking some alternatives to re-inforce.
Set up for tapping 4-40 threads in doubler.   I hand turned chuck 
while applying steady modest down force.  Whew...A-OK !
Ready to bond with epoxy while installing via 2 blind rivets.