Thursday, January 18, 2018

Firewall Forward Kit

Relocating Throttle/Prop/Mixture Cable Controls (3 hrs )

Trial fit the T/P/M cable template (repositions these cables at bottom of Panel, instead of just below on bracket to provide greater knee room).  Stein Air's Nick Millard has done great job creating this template using 4 mounting screw locations as key reference point.  I used to mark "half-moon" portions of lower crossmember to remove.   Cables installed perfectly, only requiring removal of bracket mid-way back from Panel.   Cable will be anchored to other existing shelf, and use original clamps on LH and RH side, and snap bushing in center.   Designed a doubler to provide uniform contact surface for lockwashers/nuts (just above the crossmember).  Nancy and I both tried them out with successful flights !
prior to removing "half moons" from crossmember.

1 nutplate in center was removed.  Stein Air uses a single Panel,
instead of 3 pieces (center, LH & RH)...so plenty of strength
 even with cutouts.
without doubler above crossmember...


new position about 1.5 inches higher.  They are slightly closer
 (to fit between internal vertical walls).  The Alt Air knob
 is now above, vs below others.    No bracket below Panel

fits me (6 ' 4" tall).   Good hand clearance
fits Nancy  (5' 10" tall)


outline for doubler behind Panel