Monday, June 11, 2018

Finish Kit

Oil Door and Cowl Pin Covers ( 4 hrs )

Started revisions to Oil Door to accommodate Hidden Hinge (by Avery Tool now sold by Cleaveland Aircraft Tools) and single flush latch.  (ref: Sect 45- 22, 23 & 24 for Vans instructions).   Cut out Door to final outline...and pleased formed shape matches Top Cowl very well.  Notched out Top Cowl opening to accommodate this Hinge, and eliminated where 2 fasteners would have been in corners.   Also cut out for Cowl Pin Covers - using provided aluminum templates.   Looking good !
revised to accommodate alternate hinge
and single flush latch (Cessna style)
trimmed door to fit with clearance for paint.

careful trimming to snugly fit template Cover
checking template cover fit (clear tape)



template slightly oversized so final Cover
 fits with paint clearance





flush fit 
and...RH side template