Saturday, June 23, 2018

Firewall Forward Kit

Bottom Cowl Inlet Molding ( 2 hrs )

Removed Inlet Clamp "molds", began shaping per Sect 47-26,  Steps 4-7 and Step 1 at 47-27.  Trial fit around engine and baffles shows good alignment and correct gaps.  Yay !   Lots of sanding, but coming together (and making sense!)
 RH Inlet Clamp "mold" removed.  Tah dah !

LH Inlet Clamp removed.
 

Sanded flush to edges.   (prior to contouring)

checking gap and contouring strategy

rough marking prior to contouring

consistent gap, with 2.4mm for rubber seal layer

first pass contouring inboard (near spinner)

inside view of contouring...
Hard to see rounding underway to ease airflow