Tuesday, June 26, 2018

Firewall Forward Kit

Completed Inlet Baffles ( 4 hrs )

Match drilled 8 holes in Inlet Baffles to finish installation per Sect 47-29, Steps 1-4.   Test fit onto Fuse/Engine Baffle system -- very satisfying to see great fit.  Contoured the outboard corners of Top Cowl epoxy/flox mix creating smooth transitions while matching Bottom Cowl.  Several iterations - grind off some, check alignment Top to Bottom at corners...repeat.  Relieved turned out well --  Whew ! ...and Yay!
LH side...

RH side...

RH side test fit.  Baffles lay down nicely !

LH side.  Baffles also lay down nicely.  Yay !

RH side Top & Bottom now matched again
with new contour

LH side...also re-matched.

Overall.  Cowl nearly 100% done.

Engine view of RH inlet area with re-matched contours

another engine side view.  Lot of work, but nearly
done   ...w/ Cowls