I've started my adventure to build a Van's Aircraft RV14a. For several years, I've been planning to build an Experimental (homebuilt) airplane - once retired.
But first, I needed to get my Pilot's License. (Kinda key !) So... first things first: I retired March 2014 from Caterpillar - and started flying lessons in the Summer of 2014. Soloed a day after Christmas, and got my Private July 2015. Shop set up, tools acquisition, and practise kits during Fall launched me into my build starting Dec 31, 2015 !

I've chosen to build the RV14a since it's about 10% larger than Van's prior models - so it fits my 6'4" frame well. Van's is well known for great value & outstanding flying qualities. It's been a no brainer decision for me. A tour of their facilities and demo flight in Oct 2013 clinched the deal. My wife - also a pilot - exclaimed after her demo flight "retire NOW so you can build one of these". The RV14a fits my mission of a good compromise between cross country & aerobatics. Plus...I fit, too.

So far, one month into building, it's been rewarding. Very challenging, but certainly a learning experience. The builder community is terrific - as is Van's tech support. I'm finished with the Vert Stab and Rudder (Jan 2016). So... with a 5 month delivery lead time, I've ordered the Quick Build Wings and Fuselage.

I hope this blog assists other new builders, just like several others have been valuable to me. Plus it will serve to document my build step by step. Please drop me a line via the "contact me" form on lower RH margin.
Update: April 2020 relocated to Wickenburg, Az to escape Illinois winters.

Tuesday, April 16, 2019

Avionics

Power to Instrument Panel ( 2 hrs )

I had a 2 week delay powering up my panel when I discovered a critical wire running power from Master Relay (Battery Contactor Relay) to Main Bus was missing.  I'd connected everything per Vans instructions, and connected everything from Stein Air for my panel & related.  My mistake was not looking at overall electrical schematic.  Stein Air picked worst timing for me to move to new offices, then another week at Sun n Fun.   Eventually I connected (pun intended!) with Josh at Stein Air, and we quickly diagnosed I needed a 4.5 ft 8AWG wire from Master Relay on firewall to the Aviation Bus Bar (which connects to Main Bus at CB panel).  Josh provided the wire with appropriate ring terminals.   I told him they should provide notes on schematic identifying what Stein Air was not intending to provide.  My mistake was assuming I had "everything" needed to complete the installation.  Now it seems obvious!   I ordered from Aircraft Spruce a 2 pc Firewall Shield (#61-275 ) and Silicone Grommet size 5/16 (#11-13460 ).  I didn't want to re-do the firewall penetration, & here,  but instead add specific hole for this 8 ga wire.    So NOW I have full power with 1st time I've powered up G3X, G5, GTR 200 Radio, and GMC307 autopilot.   Lots of tuning to do, and missing connections to most lights (wings, tail, canopy), ADHRS, etc.
Powered up panel !
New firewall penetration.  Silicone gromment under shields.
  Wrapped wire with silicone tape to make tight fit in grommet,
covered in hi-temp RTV.

view showing original firewall penetration just above.
 Master Relay on lower left, with Starter Relay below it


Thursday, April 11, 2019

Transition Training

Transition Training with Mike Seager

Flew commercial to Portland, Oregon, then drove an hour northwest to Vernonia, Oregon.  Stayed at Carpenter Guest House B&B (carpentersguesthouse@gmail.com, 541 961 8601).   Met Mike Seager for my Transition Training (email rv6cfi@hotmail.com, 503 709 4075) at Vernonia Muni Airport (05S).  The week prior, Mike notified me Vans RV-14A would NOT be available (until June 3! ) due to scheduled updates, etc.  Discovered the RV-14 (taildragger) instead had been reserved back Feb 1.  I quickly received confirmation from Falcon Insurance that the underwriter Global was OK w/ using Vans RV-7A for my training.  Mike assured me the 7A flies nearly identical to RV-14A.   We flew Thurs & Fri, April 11-12 in morning and early afternoon.  Rains and low ceilings made flying over  mountains exciting enroute to Scappoose (KSPA) and back.  Lots of pattern work at KSPA.  I gradually got used to CS prop and high sink rates on approach (vs C172).  Abundance of power is understatement -- takeoffs were more like launches!  Mike's a great instructor ( 22,500 hrs mostly in RVs).   On Saturday, I had time prior to flight home to visit Evergreen Aviation Museum ( about 1.2 hrs south of Portland)...the Spruce Goose is amazing!
Mike Seager getting RV-7A ready.

Rare partial blue sky...it's damp in Spring in Oregon!

Spruce Goose.  Over 300' wingspan. 
You could stand up inside wings.  8 engines each 3000 hp.

One of many planes of all eras on display.


Tuesday, April 9, 2019

Finish Kit

Crow Safety Harnesses ( 2 hrs )

Installed Crow 5 point Safety Harnesses ( Part # R40004P ) purchased earlier via Abby at Flightline Interiors.  I received 6 replacement "Tangs" with 5/16" holes at mounting points after contacting Fred Crow - to match Vans instructions and dwgs using their provided bushings.   Probably could have used the original w/ 1/4" holes, but prefer matching Vans plans per Sect 42-06.  They were easy to replace.  Waiting to install Crotch Straps (which actually did have 5/16" holes to match AN5 bolts) until I'm ready to install Seat Ramp Covers - per Sect 42-02, Fig 1 & 2.   Starting to install Exhaust system.   Per 48-04, drilled out LP-4 rivets on right side to install Right Vent Assembly (ie cover) per Fig 1.   Engine mount tubes makes this difficult (Vans should insruct this step PRIOR to adding engine mount, etc !).   Used 90 deg angle drill for one, but other needed 11" extension also.  Gonna be real tight to blind rivet soon...but seems do-able.
Crow harnesses mostly installed.
Poor access required 90deg AND 11" extension
 to drill out rivet.  Seems Vans should have
 you do this well prior to adding engine mount
and engine! (vs during exhaust install)

Thursday, April 4, 2019

Finish Kit

Brake Fluid added ( 1 hr )

Finally added 782 (synthetic) brake fluid.  Followed excellent article by Jon Croke (of Homebuilt Help) in Nov 2018 Kitplanes mag "Bleed like a Pro".  ( also referenced several posting to VAF demonstrating same technique).  Used his recommended simple, low cost high pressure oiling can (under $10).  Attached nylon tubing to nipple on brake caliper, loosened 1/2 turn and pumped.  Takes a lot of pumps.  Interesting to check progress in translucent brake lines as fluid pushes air out making circuit all the way to reservoir on firewall.  Used a "dipstick" to insure not overflowing.  RH first, then LH brake....then "VOILA"...done.   Brakes seem firm, and NO leaks.  Yay! 
Clear oil can makes easier to monitor amount injected vs remaining. 
Each side used approx 1/2 of this "9" oz bottle

Left side (pilot side), RH brake 
Right side, RH brake...the fluid is up to 'T' at
firewall at reservoir on other side of firewall


Left side (pilot side), LH brake
Right side, LH brake...and "LH" fluid is also up to
 'T' at 
firewall at reservoir on other side of firewall
(this pic shows brake lines from center
 tunnel coming from the fuselage bottom) 




Wednesday, April 3, 2019

Firewall Forward Kit

Battery Charge Cord secured, new iPad ( 1 hr )

Routed and secured the battery charging harness/plug so accessible via the Oil Door.   Tried out new iPad Pro 11" for  first time in new mount.   Works great !  Added red stripes to Emergency T handle for canopy release.   Received from Aircraft Spruce the Bogart  Bogie Arm (one for RV-10 since same nosewheel, wheel pant)
Green  cap over plug for battery charging cable
 (came with Optimizer charger for LiFEPO4
batteries).  Accessible insider Oil Door.

new iPad in portrait mode...Garmin Pilot app, split screen. 
Note also the red stripes now on emergency canopy release handle.

iPad in horizontal mode... Garmin Pilot app, split screen.

Bogie Bar...same as sold for Vans RV-10


Tuesday, April 2, 2019

Firewall Forward Kit

Reiff Heater harness secured ( 2 hrs )

Secured Reiff Heater plug adjacent to Oil Dipstick for access via Oil Door.  Routed up from bottom of engine along engine mount tubing.  Added more hi-temp RTV to ends of connectors on Reiff harness to provide strain relief.   Received the iPad Pro 11" (to mount on RH side dash)  -- so lots of distraction today activating and "playing".  Loaded Garmin Pilot app for free 30 day trial to compare to Foreflight - seems excellent so far, and will be more compatible with Garmin G3X, etc (although Foreflight should work fine, too)
Reiff Heater plug secured at Oil Door opening
Secured to Engine mount tubes down to bottom
of engine.  I wrapped tubes w/ silicone
tape to avoid nylon ties wearing into tubes.

Sunday, March 31, 2019

Avionics

iPad Mount installed ( 1 hr )

Received iPad mount for Instrument Panel.  Ordered from Sporty's this new "Robust Universal iPad Suction Cup Mount" ( a good value at $40 ) and Ram circle base.  Replaced suction cup with Ram base permanently mounted with four 6-32 screws and locknuts.   The 3.75" arm allows lots of positions.   Pending delivery of  11" iPad Pro...
Vertical orientation


Horizontal orientation.


Partially blocks "glove box", but easily moved for access.