Steevo's RV14a Build Log: 01/16/16

I've started my adventure to build a Van's Aircraft RV14a. For several years, I've been planning to build an Experimental (homebuilt) airplane - once retired.

But first, I needed to get my Pilot's License. (Kinda key !) So... first things first: I retired March 2014 from Caterpillar - and started flying lessons in the Summer of 2014. Soloed a day after Christmas, and got my Private July 2015. Shop set up, tools acquisition, and practise kits during Fall launched me into my build starting Dec 31, 2015 !

I've chosen to build the RV14a since it's about 10% larger than Van's prior models - so it fits my 6'4" frame well. Van's is well known for great value & outstanding flying qualities. It's been a no brainer decision for me. A tour of their facilities and demo flight in Oct 2013 clinched the deal. My wife - also a pilot - exclaimed after her demo flight "retire NOW so you can build one of these". The RV14a fits my mission of a good compromise between cross country & aerobatics. Plus...I fit, too.

So far, one month into building, it's been rewarding. Very challenging, but certainly a learning experience. The builder community is terrific - as is Van's tech support. I'm finished with the Vert Stab and Rudder (Jan 2016). So... with a 5 month delivery lead time, I've ordered the Quick Build Wings and Fuselage.

I hope this blog assists other new builders, just like several others have been valuable to me. Plus it will serve to document my build step by step. Please drop me a line via the "contact me" form on lower RH margin.

Update: April 2020 relocated to Wickenburg, Az to escape Illinois winters.

Saturday, January 16, 2016

Empennage

Rudder (4.5 hrs)

Worked page 7-7 @ steps 1 & 2. Cut trailing edge to correct length, and marked location in LH & RH rudder skins. Set up drill press to #40 Drill Trailing Edge. Used scrap Trailing Edge as wedge to orient 90 degrees to chord line of T.E. Got idea from VAF forum in the Gotcha's thread. [ see the xls file listed in Common traps and mistakes -- in this case, a builder documented this recommendation]

Laser "crosshairs" really assist with initial set up at drill press.

Step 3: Attach LH and RH rudder skins, horn brace, and Attach Strips to Rudder skeleton. Excellent fit of some complex parts, such as the horn brace.

Lots of clecos required to set up for Final Drilling #40 holes with reamer.

100% cleco along trailing edge. Worked from center outward toward top and bottom of rudder, alternately to provide minimum distortion. Pleased so far with straightness of the T. E.

Also match drilled #40 leading edge one final hole at forward flange. The fit of skins around counterbalance rib and tip rib seems really good.

Still need to complete one whole side.