I've started my adventure to build a Van's Aircraft RV14a. For several years, I've been planning to build an Experimental (homebuilt) airplane - once retired.
But first, I needed to get my Pilot's License. (Kinda key !) So... first things first: I retired March 2014 from Caterpillar - and started flying lessons in the Summer of 2014. Soloed a day after Christmas, and got my Private July 2015. Shop set up, tools acquisition, and practise kits during Fall launched me into my build starting Dec 31, 2015 !

I've chosen to build the RV14a since it's about 10% larger than Van's prior models - so it fits my 6'4" frame well. Van's is well known for great value & outstanding flying qualities. It's been a no brainer decision for me. A tour of their facilities and demo flight in Oct 2013 clinched the deal. My wife - also a pilot - exclaimed after her demo flight "retire NOW so you can build one of these". The RV14a fits my mission of a good compromise between cross country & aerobatics. Plus...I fit, too.

So far, one month into building, it's been rewarding. Very challenging, but certainly a learning experience. The builder community is terrific - as is Van's tech support. I'm finished with the Vert Stab and Rudder (Jan 2016). So... with a 5 month delivery lead time, I've ordered the Quick Build Wings and Fuselage.

I hope this blog assists other new builders, just like several others have been valuable to me. Plus it will serve to document my build step by step. Please drop me a line via the "contact me" form on lower RH margin.
Update: April 2020 relocated to Wickenburg, Az to escape Illinois winters.

Thursday, November 9, 2017

Finish Kit

Canopy Fairing Fiberglass  ( 5 hrs )

Whew !   Big day doing Sect 38-29 & -30 Steps 10-22 and 1-13.  Needed greater than 4 hrs essentially non-stop doing the fiberglass for the Canopy Fairing (Van's video #3 is super helpful).  The black dye in first resin batch provides opaque layer from inside Canopy just above glareshield.  These were "sandwiched" between layers of static cling to aid final trimming to size,  and especially to hold their shape as transferred from table to Canopy  - worked very well !   Used almost all of the pre-cut strips (various widths) to match the  4" radius template.  Final step was adding the Peel Ply (green nylon material), which will be removed once cured.
used template to insure Ply A's were shaped correctly

infused black dyed resin, then added top layer of static cling

ready to use rotary cutter around templates

top layer peeled off, ready to place on Canopy




adding Ply B, and small filler piece in corner
(per video instructions, this area typically needs some extra)
Ready to add resin.

Play Bs and first narrow strip...ready for resin

Ply C added to B & A...progressively smaller.  
Ready to add resin

shows layers of narrow and wider strips to create 4" radius

Peel Play  ( green nylon material)