I've started my adventure to build a Van's Aircraft RV14a. For several years, I've been planning to build an Experimental (homebuilt) airplane - once retired.
But first, I needed to get my Pilot's License. (Kinda key !) So... first things first: I retired March 2014 from Caterpillar - and started flying lessons in the Summer of 2014. Soloed a day after Christmas, and got my Private July 2015. Shop set up, tools acquisition, and practise kits during Fall launched me into my build starting Dec 31, 2015 !

I've chosen to build the RV14a since it's about 10% larger than Van's prior models - so it fits my 6'4" frame well. Van's is well known for great value & outstanding flying qualities. It's been a no brainer decision for me. A tour of their facilities and demo flight in Oct 2013 clinched the deal. My wife - also a pilot - exclaimed after her demo flight "retire NOW so you can build one of these". The RV14a fits my mission of a good compromise between cross country & aerobatics. Plus...I fit, too.

So far, one month into building, it's been rewarding. Very challenging, but certainly a learning experience. The builder community is terrific - as is Van's tech support. I'm finished with the Vert Stab and Rudder (Jan 2016). So... with a 5 month delivery lead time, I've ordered the Quick Build Wings and Fuselage.

I hope this blog assists other new builders, just like several others have been valuable to me. Plus it will serve to document my build step by step. Please drop me a line via the "contact me" form on lower RH margin.
Update: April 2020 relocated to Wickenburg, Az to escape Illinois winters.

Monday, June 25, 2018

Firewall Forward Kit

Inlet Baffles ( 3 hrs )

Completed sanding Bottom Cowl inlets after test fit to Fuselage and Baffles (and another iteration for final tweaks).  Assembled Top to Bottom per Step 3 at Sect 47-27 to compare offsets.  Applied epoxy/cotton flox mix to Top Cowl outboard Inlets per Steps 4-9 ( 6mm & 10mm offsets).  Drilled & Mach C'sunk 8 holes in Bottom Cowl to mount Inlet Baffles per Steps 4-6 at 47-28.
LH Bottom Cowl Inlet shaping

RH Bottom Cowl Inlet shaping

Bottom contoured, now Top needs to be re-shaped

10mm offset on RH Side
6mm offset on LH Side



Top Cowl epoxy/cotton flox mix added

Needed to improvise to Mach C'sink inner and outer locations.

ready to mount Inlet Baffles