Steevo's RV14a Build Log

I've started my adventure to build a Van's Aircraft RV14a. For several years, I've been planning to build an Experimental (homebuilt) airplane - once retired.

But first, I needed to get my Pilot's License. (Kinda key !) So... first things first: I retired March 2014 from Caterpillar - and started flying lessons in the Summer of 2014. Soloed a day after Christmas, and got my Private July 2015. Shop set up, tools acquisition, and practise kits during Fall launched me into my build starting Dec 31, 2015 !

I've chosen to build the RV14a since it's about 10% larger than Van's prior models - so it fits my 6'4" frame well. Van's is well known for great value & outstanding flying qualities. It's been a no brainer decision for me. A tour of their facilities and demo flight in Oct 2013 clinched the deal. My wife - also a pilot - exclaimed after her demo flight "retire NOW so you can build one of these". The RV14a fits my mission of a good compromise between cross country & aerobatics. Plus...I fit, too.

So far, one month into building, it's been rewarding. Very challenging, but certainly a learning experience. The builder community is terrific - as is Van's tech support. I'm finished with the Vert Stab and Rudder (Jan 2016). So... with a 5 month delivery lead time, I've ordered the Quick Build Wings and Fuselage.

I hope this blog assists other new builders, just like several others have been valuable to me. Plus it will serve to document my build step by step. Please drop me a line via the "contact me" form on lower RH margin.

Update: April 2020 relocated to Wickenburg, Az to escape Illinois winters.

Monday, May 22, 2017

Fuselage

Brake Pedals & Side Skin ( 3 hrs )

Installed Brake Master Cylinders per Step 5-6 Sect 33-04. Skipped Step 4 to install brass elbows - wait until ready to install into Fuse and connect brake lines (kept plastic plugs installed to keep out moisture & contaminants). Nancy's back - so we did LH and RH Fuse Side Skin rivets Step 4 Sect 30-08. Sterling at Van's Tech Support confirmed these were OK to do out of sequence with bottom and bulkhead riveting in Steps 1-3. Now we're ready to roll Fuse on its side for better access to remaining Steps 1-3 and 5-8 re: bottom skin / bulkheads.

back side. These are stout brake pads.

Sunday, May 21, 2017

Fuselage

Brake Pedals ( 4 hrs )

Finished all 4 Brake Pedals. Created 4 spacers each 5/16" long per Step 1 at Sect 33-03. Attached Brake Pedals Assly's to Rudder Pedal Assly's. Some thinner washers were substituted to tweak filling gaps correctly. Very pleased with how free turning and slop free these are now ( Van's instructions include "rotate by gravity alone")

Saturday, May 20, 2017

Fuselage

Brake Pedals ( 4 hrs )

Buffed Pedal face removing some marks, and getting good uniform sheen. Then Final Drilled #12 holes (axles via AN3 bolts) and all #30 holes, and deburred all. Machine C.S. pedal face or front surface holes converting these to flush rivets for what I believe is cleaner appearance. Riveted next all the 470 Univ. heads, and only 1 Pedal w/ flush rivets. Need to pick up more AN426AD4-6 (vs supplied 470 rivets) from friend at airport w/ extras from his RV7a build - so finish those tomorrow.

mock up into Rudder pedal assly
I really like how the flush rivets turned out.

Friday, May 19, 2017

Fuselage

Brake Pedals ( 3 hrs )

Worked off & on today deburring and grinding smooth the lightening holes. Our monthly potluck lunch at airport gave me opportunity to talk with airport manager (and my instructor) Barry Logan, who built his RV7a couple years ago. He's been a valuable resource / mentor. Today I got a fresh (re-) inspection of his plane too. We covered how he painted interior, source for seats and wall panels (Flightline), local paint shop Byerly Aviation, and fact he didn't paint his Brake Pedals. Ta -Dah ! I'd been considering same approach, since almost any primer and paint will partially wear off. His pedals still look great (midwest region & hangared helps vs salty coastal areas). I'm now planning to buff mine.

buffed sample...

Thursday, May 18, 2017

Fuselage

Brake Pedal Pads ( 3 hrs )

Brake Pedal Pad build started per Steps 1-3 at Sect 33-02. Required couple hours just grinding and smoothing edges after cutting apart. Pre-assembled one, just to check it out. Neat design. But lots of lightening holes that I've just begun to deburr.

Wednesday, May 17, 2017

Fuselage

Baggage Floors ( 5 hrs )

Finished dimpling, then scuffed all surfaces, cleaned with acetone, then primed with Napa 7220 Self Etching Primer. Added nutplates per Steps 3 & 4 at Sect 32-04. Also completed Step 1, Sect 32-05: 2 locations require dimples so blind rivets can be flush adjacent to Seat Back Hinges...seems should have been called out on prior page with other dimples. But I needed C-Frame to reach these anyway.

scuffed, ready to clean and prime

Tuesday, May 16, 2017

Fuselage

Baggage Floor ( 5 hrs )

Finished Step 5 for Seat Back Hinges. Then deburred edges and holes for LH & RH Baggage Floors at Steps 1 & 2, Sect 32-04. Started dimpling around perimeter. These floors have a lot going on...

Tempting to only install rearmost position for Seat Back, since Nancy and I are tall, but best to enable optional seating positions.