I've started my adventure to build a Van's Aircraft RV14a. For several years, I've been planning to build an Experimental (homebuilt) airplane - once retired.
But first, I needed to get my Pilot's License. (Kinda key !) So... first things first: I retired March 2014 from Caterpillar - and started flying lessons in the Summer of 2014. Soloed a day after Christmas, and got my Private July 2015. Shop set up, tools acquisition, and practise kits during Fall launched me into my build starting Dec 31, 2015 !

I've chosen to build the RV14a since it's about 10% larger than Van's prior models - so it fits my 6'4" frame well. Van's is well known for great value & outstanding flying qualities. It's been a no brainer decision for me. A tour of their facilities and demo flight in Oct 2013 clinched the deal. My wife - also a pilot - exclaimed after her demo flight "retire NOW so you can build one of these". The RV14a fits my mission of a good compromise between cross country & aerobatics. Plus...I fit, too.

So far, one month into building, it's been rewarding. Very challenging, but certainly a learning experience. The builder community is terrific - as is Van's tech support. I'm finished with the Vert Stab and Rudder (Jan 2016). So... with a 5 month delivery lead time, I've ordered the Quick Build Wings and Fuselage.

I hope this blog assists other new builders, just like several others have been valuable to me. Plus it will serve to document my build step by step. Please drop me a line via the "contact me" form on lower RH margin.
Update: April 2020 relocated to Wickenburg, Az to escape Illinois winters.

Tuesday, June 26, 2018

Firewall Forward Kit

Completed Inlet Baffles ( 4 hrs )

Match drilled 8 holes in Inlet Baffles to finish installation per Sect 47-29, Steps 1-4.   Test fit onto Fuse/Engine Baffle system -- very satisfying to see great fit.  Contoured the outboard corners of Top Cowl epoxy/flox mix creating smooth transitions while matching Bottom Cowl.  Several iterations - grind off some, check alignment Top to Bottom at corners...repeat.  Relieved turned out well --  Whew ! ...and Yay!
LH side...

RH side...

RH side test fit.  Baffles lay down nicely !

LH side.  Baffles also lay down nicely.  Yay !

RH side Top & Bottom now matched again
with new contour

LH side...also re-matched.

Overall.  Cowl nearly 100% done.

Engine view of RH inlet area with re-matched contours

another engine side view.  Lot of work, but nearly
done   ...w/ Cowls